Our Know-How

Engineering services that keep critical systems reliable for years and decades

Support Throughout the Product Lifecycle

Critical systems are expected to operate for years — often decades. Their requirements change, operating conditions reveal new needs and ageing components must remain manageable. MAFELEC TEAM supports the evolution of selected solutions from the first technical definition to maintenance, repair, upgrade and continued service.

A connected service path from technical definition to maintenance and upgrade

From Requirement to Continued Service

Service begins before a product enters operation. For power snap-action switch applications, the documented lifecycle follows three connected stages: define and design the switch for the customer’s mission profile; monitor operation and plan preventive maintenance; then upgrade, repair or maintain the equipment with testing, validation, secure delivery and traceability.

Define for the mission

We start with the operating task: electrical duty, environment, integration and lifecycle expectation. The solution is defined around the system rather than selected in isolation.

Plan for continued performance

Operating conditions and mission profile inform monitoring and preventive-maintenance planning, helping teams manage equipment before availability becomes a problem.

Maintain, repair, evolve

When service is required, the route may include upgrade, repair or factory maintenance, followed by the testing, validation, secure delivery and traceability appropriate to the agreed scope.

Support tailored to the product, application and approved service scope

Service Capabilities for Every Stage

The right service route depends on the product, application, company and approved scope. We help customers establish the most appropriate path — from a technical assessment to repair, replacement-part continuity or lifecycle planning where available.

Technical assessment

Clarify the reference, operating context and service requirement before defining the next step.

Preventive-maintenance planning

Build maintenance planning around mission profile and operating conditions for applicable power-switch solutions.

Upgrade and factory maintenance

Assess upgrade, repair and maintenance routes with testing and validation in the documented service process.

Traceability and secure delivery

Maintain documented handover and traceability in the applicable process.

COMTRONIC Repair & MRO

Approved repair, testing, release and replacement-part manufacturing for eligible COMTRONIC aeronautical products.

Maintenance, upgrades and obsolescence management keep systems useful longer

Extending the Life of Proven Solutions

Evolution is not limited to new development. It can mean maintaining a qualified solution, addressing obsolescence, reworking an interface or preparing a platform for its next operational phase. The practical route always begins with the specific product reference and its application context.

Approved repair and testing for eligible COMTRONIC aerospace equipment

COMTRONIC Repair & MRO

COMTRONIC provides a qualified repair capability under EASA Part 145 for eligible aerospace and defence products it both designs and manufactures. The scope does not extend to equipment designed by third parties.

Two approvals, one repair capability

Approved Processes, Controlled Results

For eligible COMTRONIC equipment, two distinct approvals support the repair process. Part 145 applies to maintenance, repair and functional testing of COMTRONIC’s own aeronautical products in service. Part 21G supports the manufacture of replacement parts or sub-assemblies to approved design data when a repair requires them.

EASA Part 145 —

Maintenance Organisation Approval

Enables COMTRONIC to diagnose, repair and functionally test eligible in-service aeronautical products designed and manufactured by COMTRONIC, in accordance with approved procedures. The route can include release with EASA Form 1 / Certificate of Conformity.

EASA Part 21G

Production Organisation Approval

Enables the manufacture and repair of components to approved design data when replacement parts or sub-assemblies are needed. The process supports conformity to the original type design, traceability of materials and processes, and obsolescence / continued-airworthiness support.

Repair services for products designed and manufactured by COMTRONIC

Eligible equipment scope

The documented repair scope covers eligible COMTRONIC-designed and COMTRONIC-manufactured equipment, including:  – Control panels – Keyboards – Control units – Electronic warning indicators – LED displays and lights 

Repair scope is limited to products both designed and manufactured by COMTRONIC. Third-party designed equipment is not covered by this approval route.

Every unit follows a controlled process from intake through testing

A Clear Route From Return to Release

1

Return and intake

The unit is received, logged and checked against its original reference. 

2

Diagnosis

Fault-finding identifies the condition and the appropriate repair route within the applicable scope.

3

Repair or re-manufacture

The unit is repaired to the original design standard; where required, replacement parts or sub-assemblies are manufactured to approved design data.

4

Test and release

Functional and, where applicable, environmental testing is completed before documented release.

Measurement services for validation, compliance and modernization projects

Precision You Can Rely On

Reliable measurements are essential for validating performance, ensuring compliance and supporting modernization projects. Our laboratory facilities, simulation tools and portable equipment provide precise data throughout every stage of a railway project’s lifecycle.

MAFELEC team members inspecting train in industrial facility.
On-site testing delivers reliable data directly on the vehicle

Measurements in Real Operating Conditions

Some measurements can only be performed on the vehicle itself. Our mobile equipment allows engineers to carry out measurements directly in operational environments with minimal disruption.

Our services include:

  • Front lighting measurements
  • Acoustic control
  • Multi-point measurements
  • Technical inspections during commissioning and refurbishment
DIALux simulations validate lighting concepts early in development

Lighting Performance Before Installation

Using professional DIALux simulations, we evaluate interior lighting concepts before implementation. Digital simulations help reduce development time, improve passenger comfort and ensure compliance with project requirements before physical testing begins.

Interior of a bus with seating and safety features by MAFELEC.
In-house measurements provide precise data for validation and certification

Controlled Testing, Reliable Results

Our dedicated laboratory enables highly accurate measurements in a controlled environment. We perform front lighting measurements in accordance with ISO/TS 17025 requirements, providing reliable data for validation, certification and product development.

Our railway specialists turn measurement results into practical solutions

Engineering Insight Behind Every Measurement

Measurements are only valuable when combined with engineering expertise. Our specialists interpret test results, identify root causes and provide practical recommendations for retrofit, modernization and system integration projects.

Support includes:

  • Technical analysis
  • Root cause investigation
  • Integration studies
  • Engineering recommendations
  • Installation support and training
Reliable evidence, flexible testing and expert support throughout your project

Why choose our Measurement Services?

Whether in the laboratory or directly on-site, our measurement services provide the technical evidence needed to validate performance, support certification and optimize railway vehicles throughout their lifecycle.

Key capabilities

  • Engineering support for modernization projects
  • ISO/TS 17025 compliant measurements
  • In-house and on-site testing
  • Portable measurement equipment
  • Lighting simulations with DIALux
  • Acoustic and multi-point measurements
Share your product reference, application and service requirement with our team

Support for Your Installed Solution

Send us the product reference, application and service requirement. We will direct your inquiry to the appropriate MAFELEC TEAM contact and confirm the available route.

We look forward to hearing from you!

+33 4 76 32 07 33
contact@mafelec.com

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